As versatile as electromechanical relays can be, they do
suffer many limitations. They can be expensive to build, have a limited
contact cycle life, take up a lot of room, and switch slowly, compared to
modern semiconductor devices. These limitations are especially true for
large power contactor relays. To address these limitations, many relay
manufacturers offer "solid-state" relays, which use an SCR, TRIAC, or
transistor output instead of mechanical contacts to switch the controlled
power. The output device (SCR, TRIAC, or transistor) is optically-coupled to
an LED light source inside the relay. The relay is turned on by energizing
this LED, usually with low-voltage DC power. This optical isolation between
input to output rivals the best that electromechanical relays can offer.
 Being solid-state devices, there are no moving parts to
wear out, and they are able to switch on and off much faster than any
mechanical relay armature can move. There is no sparking between contacts,
and no problems with contact corrosion. However, solid-state relays are
still too expensive to build in very high current ratings, and so
electromechanical contactors continue to dominate that application in
industry today.
One significant advantage of a solid-state SCR or TRIAC relay over an
electromechanical device is its natural tendency to open the AC circuit only
at a point of zero load current. Because SCR's and TRIAC's are thyristors,
their inherent hysteresis maintains circuit continuity after the LED is
de-energized until the AC current falls below a threshold value (the
holding current). In practical terms what this means is the circuit will
never be interrupted in the middle of a sine wave peak. Such untimely
interruptions in a circuit containing substantial inductance would normally
produce large voltage spikes due to the sudden magnetic field collapse
around the inductance. This will not happen in a circuit broken by an SCR or
TRIAC. This feature is called zero-crossover switching.
One disadvantage of solid state relays is their tendency to fail
"shorted" on their outputs, while electromechanical relay contacts tend to
fail "open." In either case, it is possible for a relay to fail in the other
mode, but these are the most common failures. Because a "fail-open" state is
generally considered safer than a "fail-closed" state, electromechanical
relays are still favored over their solid-state counterparts in many
applications. |